Plastic packaging: interactions with food and pharmaceuticals

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More than 8. Location of packaging information 1. Information that should be submitted 3. Letters of authorisation 4. Location of Packaging Information The container closure system should be identified and described in the application Information on packaging components or materials may be located either in the application or in a Type III DMF 1. See attachment C for further discussion of extraction studies.

Testing of plastics should be performed on the packaging component, not on the uniform resin. This also applies to a container closure system that is manufactured as part of the drug product manufacturing process.


It may take the form of alphanumeric data depicted on small flakes or threads, or fragments of multicolored multilayered laminates with a signature color combination. These can be embedded into adhesives, or directly applied to packaging components as spots or threads. The technologies allow microscopic application onto individual tablets. UV inks allow invisible printing onto any substrate including glass vials and ampoules and provide an excellent security. These involve assigning a unique identity to each stock unit during manufacture, which then remains with it through the supply chain until its consumption.

The identity will normally include details of the product name and strength, and the lot number and expiry date although in principle it may simply take the form of a unique pack coding which enables access to the same information held on a secure database. The latter solution overcomes some of the concerns about privacy where the encoded data can be read at a distance by radio equipment. In itself the track and trace label may not be immune to copying or falsification, but its security is greatly enhanced by the inclusion of unique and apparently random serialization, or non-sequential numbering, ideally at individual item level.

Individual packs may still be copied, but the database will identify duplicates or invalid serials, as well as those which have been cancelled or expired, or which appear in the wrong market, or with invalid product details. Individual products are encoded in an overt manner either through a barcode or a human readable form. Coding therefore becomes the essence in design process.

Encoded products need the support of software solutions that permit product tracking through the various nodes in the LSCM operations. Options adopted for encoding are:. Barcode is a series of parallel, adjacent bars and spaces used to encode the small string of data. Bar-coding when used with GS-1 standards, permit universal and unique identification of goods, services, assets etc.

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While package printing gives emphasis to product appeal and acceptance by the consumer, barcodes captures the specific information that may contain information related to track and trace traceability, inventory management, security, identification etc. When used with international numbering standards, it permits universal and unique identification and security of packaged products. Barcoding works essentially with the optically scanning devices e. For their use as a system they also need the decoders, software's for coding.

However, due to some specific reason many retail chains use their proprietary codes. Use of barcodes as anti counterfeit option is attempted, especially with the possibilities to go for 2-D codes [ Figure 5 ]. The technology includes the generation of a random, pseudo random code in a sequential manner by the technology provider entered into their or the customers data base for later verification.

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These codes are provided to customers who in turn can apply them in different ways. These codes can be printed on the labels and then affixed on the product or can be used in a covert way on a pack. The authentication process involves matching the unique code on a product to those stored in the data base. If the code is present in the data base, then the then the product is authentic.

This technology needs to be integrated with proper protocols and SOP's for its success with security features to its data base since it could be the weakest link in the technology. In all respects it is similar to the digital mass serialization DMS except for the way code is generated. In this process encrypted codes defined are produced by a cryptographic algorithm.

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The codes themselves do not carry or contain any product or logistical information. There is no need for maintaining a data base. Smart packaging or auto identification systems are defined as small inexpensive label or tags that are attached onto primary packaging e. Auto identification systems as per Ustandao are classified as optical character recognition OCR , barcode system, chip cards, biometric systems and RFID as shown in Figure 6. Data carriers such as barcode labels and RFID tags are used to store and transmit data.

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Packaging indicators such as time temperature indicators, gas indicators, biosensors are used to monitor the external environment and whenever appropriate issue warnings. It was the first CVD - based coating technology for the mass production of optical coatings on glass components cold light mirrors, infrared reflective coatings and others. During the last few years, a modified PICVD-process for the deposition of three different functional coatings on plastics has been developed.

The functions- anti-reflective, anti-scratch and easy-to-clean layers- are provided by only one technology-PICVD. This is a major progress compared for instance to the standard production line of polymer based eyeglass lenses, which uses a PVD process for anti-reflective coating, dip coating for anti-scratch and plasma polymerization for easy-to-clean coatings. Moreover, the development was extended to different kinds of plastics including optical polymers like polymethylmethacrylate PMMA and polycarbonate PC. A completely new layer system on PMMA with an adapted adhesive layer has been developed for these coatings.

Durability has been proven by passing different types of functionality tests like tape test, grid test, climate tests or temperature shock tests. Although developed 20 years ago by Schott Glass, PICVD has been very successful in coating high volume glass products, such as pharmaceutical vials, ampoules, syringes.

Very quickly it succeeded in modifying the original PICVD process and applying bonded homogeneous coatings - in particular glass-like SiO 2 and TiO 2 oxide coatings to a broad range of plastics e. The result is that plastic can now have all the positive properties of glass.

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In the case of plastic lenses and display covers it is now possible to produce anti-scratch and antireflective coatings, while in the case of plastics packaging, a PICVD coating creates a barrier against the passage of gas oxygen can no longer get in, and released carbon dioxide cannot get out. Consequently, the contents have a longer shelf life with no effect on their taste. The use of prefilled syringes is a modern way to apply parenteral drugs.

With the achievements in science and technology in the past twenty years an increasing number of injectables apply prefilled syringes. The benefits compared with vial-disposable syringe concepts are obviously convenience and ease of handling, as well as advantages in safety and a reduction of drug overfill. In the future, the pharmaceutical and biotech industries will ask for prefillable drug delivery systems for valuable potent drugs.

Particularly, for biologicals the parenteral application will remain the most important route of application. The worldwide prefilled market is estimated to be one billion units. Studies indicate that the majority of healthcare professionals are demanding the convenience and safety that prefilled syringes provide.

Plastic Packaging: Interactions with Food and Pharmaceuticals

Ease of administration; more convenient for healthcare professionals and end users; easier for home use; easier in emergency situations. Elimination of vial overfills for products transferred to syringes for direct injection or addition to primary diluents. Today, prefills can be introduced at any point during a product's lifecycle to make it more desirable. Switching from vials to prefilled syringes, syringes to a nasal spray or a self injection system, prefills can work easily for products in development and those already on the market.

At the same time, drug delivery systems must evolve and adapt to meet tomorrow's demands. Ampoules are small glass vessels in which liquids for injections are hermetically sealed. They are opened by snapping off the glass top at the neck. The scoring at the neck does not always break where it is intended. This is due to the glass re-melding to some degree at the score line. When the cap is snapped off, glass chips can fly off and a jagged or sharp edge can cut the hands of the healthcare worker. Safer products exist removes the risk of broken glass cuts when breaking off the glass top.

No gauze pads necessary to protect hands. Most people who work with ampoules have suffered an injury from breaking an ampoule. Furthermore, the very sharp edge on both the ampoule and the ampoule lid when the neck of an ampoule is snapped off can cause serious cuts. A typical pharmaceutical ampoule has a narrow neck between a cylindrical body and a conical tip. Ampoule is a small, hermetically sealed glass or plastic container, e.

Snap off ampoule enables to break a piece from a whole ampoule. The innovative tamper-evident design of new EZ Fusion two-in-one prefilled vials enables consumers to easily determine authenticity of the product. Two-in-one prefilled vial consists of top and bottom chambers made of polypropylene, an insulating spacer, a stopper and tin cap [ Figure 10 ].

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Two-in-one vials enables consumers to easily determine authenticity of the product. There is less chance of contamination, and it provides a cost-effective solution versus traditional glass vials. Two-in-one vial is a multi-chamber dispenser, which provides a closure solution for filling and separately packing the medication and water for injection, or for the compound injection packaging in a sterile vial. The mixture forms with a simple twist after removing the safety ring and flip-flopping the insulation spacer, then gently shaking the vial prior to usage.

Plastic packaging: interactions with food and pharmaceuticals Plastic packaging: interactions with food and pharmaceuticals
Plastic packaging: interactions with food and pharmaceuticals Plastic packaging: interactions with food and pharmaceuticals
Plastic packaging: interactions with food and pharmaceuticals Plastic packaging: interactions with food and pharmaceuticals
Plastic packaging: interactions with food and pharmaceuticals Plastic packaging: interactions with food and pharmaceuticals
Plastic packaging: interactions with food and pharmaceuticals Plastic packaging: interactions with food and pharmaceuticals

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